Advanced Bolting Solutions Pvt. Ltd. Upgrades Axle Manufacturing Plant through Industry 4.0

Automated DC Tools Machine Line is changing the game in Automotive Manufacturing.

Online PR News – 30-August-2022 – MUMBAI, India – Advanced Bolting Solutions Pvt. Ltd. is delivering a smooth transition to industry 4.0 smart manufacturing through a complete automated electric assembly tools. For one of our esteemed client - An automotive axle manufacturer had plans for re-tooling themselves with modern assembly line. Having been successful with us for nearly two decades, we partnered with them again to tackle this fastening process challenge. 

Their manufacturing /production assembly line faced issues to identify problem areas and analyze the process from one central location. So the DC Tools Division of ABS commissioned a solution through AMT Multi-Spindle with Controllers along with a ready-to-install assembly system for the Differential/Axle assembly manufacturing unit that provides periodic data to monitor and eliminate unnecessary buffers that are negatively impacting the bottom line & ensure product uniformity. 

From intricate gauging to highly accurate measurement systems, AMT assembly systems are bolt-on ready, which saves time, money, and equips you with the technology to foresee potential issues as they arise and deliver error-proof bolt tightening.
Application Description:
Full Setup of Automated Assembly Line / Line Building with AMT ESX Multi Spindle and 4 Controllers.
AMT ESX Inline Spindles - Inline Output (Torque: 1200 Nm, Speed: 1200 1/min)
ACTION TORQUE SENSOR FOR HIGHEST PRECISION: Fixture nutrunners from AMT stand for the highest precision during the assembly process. That is why we prefer to use an action torque sensor to record the torque in the control circuit. Here the torque is measured as close as possible to the hex of the bolt, this means directly on the drive shaft. Any changes in effectiveness in the angle or offset drives due to wear therefore have no influence on the tightening torque. If the tightening torque is achieved, the assembly process will be executed securely independent of the mechanical condition of the drive.
The SMX300 takes over the function of the master control with multi-channel screw systems. Up to 64 SMX100 controls can be connected.
• Communication with Mobile Devices
• No Special Programming Software Needed
• Industry 4.0 Data Traceability
Single Channel Control - Master Control
6.5” touch LCD display
Integrated PC
Operating system, firmware and parameters on exchangeable MicroSD card
2 Ethernet - interfaces
8 digital outputs
8 digital inputs
RS232/422/485 for identification systems
2 x USB host for external devices
Field bus interface (optional)
Integrated Safety

About ABS Group:
ABS Group, popularly known as Advanced Bolting Solutions Pvt. Ltd., is the leading multinational company that provide machining and precision bolting solutions with the help of on-site controlled bolting, electric assembly tools / DC Tools and consultative sales approach.
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